Since its topical, and in "space articles" we often get real rocket scientists reading, how does the oxygen rich preburner in the RD-180 work? I don't mean the "duh" stuff like how do you adjust the mixture, but what in the world are these guys doing for metalurgy such that you can basically pipe a metal cutting torch's flame around the innards of an engine? Or is it something totally bonkers like they use nozzle style film cooling inside the pipes and stuff (which doesn't help with the turbopumps, but...)
I would assume if the russians ship working hardware to the DoD that whatever the answer is, its probably not classified.
Also I might be dense here but isn't it harder to maintain stable combustion when oxidizer rich rather than fuel rich? Or maybe its just "different" for an industry used to running fuel rich?
Do they use oxidizer rich preburner gas to cool the nozzle? I'm guessing they aren't that crazy and use the traditional nozzle coolant of fuel. Now a oxidizer regeneratively cooled nozzle would be bonkers, I don't recall anything that crazy. Maybe one of those weird solid fuel/liquid ox hybrids used liq O2 to cool the nozzle. I would imagine a pinhole leak in a oxy cooled nozzle would be a pretty spectacular failure whereas a pinhole in a fuel cooled nozzle is pretty much irrelevant until its a big enough leak to affect flow rates...
The background is that the 170/180 are the only engines I can think of off the top of my head that run oxidizer rich... every one else preburns fuel rich because a traditional welder's cutting torch is an oxidizer rich flame and putting what amounts to a cutting torch inside a engine seems a recipe for disaster. On the other hand oxidizer rich would seem to eliminate carbon/tar/gunk buildup issues. Maybe if you're stuck using heavy tarry parafiny filthy liquid fuels, like cruise ship heavy bunker oil as a fuel, the oxidizer problems are easier solved than creating a whole new fuel refining infrastructure... Would be interesting to know the design tradeoff, assuming its not just "too many bottles of vodka"
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